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Fatigue Properties of Al-based Composites Reinforced with Silicon Carbide by Cold Spray Method
IPC-13/TE08-45

Authors

Seok Ha - Research and Development Division for Hyundai Motor Company & Kia Motor Company
Chang-Yeol Chung - Research and Development Division for Hyundai Motor Company & Kia Motor Company
Do-Suck Han - Research and Development Division for Hyundai Motor Company & Kia Motor Company
Jong-Dae Lim - Research and Development Division for Hyundai Motor Company & Kia Motor Company
Ha-Yong Lee - Dept. of Materials Science and Engineering, Ajou University
Kyung-Hyan Ko - Dept. of Materials Science and Engineering, Ajou University

Abstract

Keywords

cold spray, fatigue, Al Composite

Abstract

The cold spray process is state-of -art, a low temperature method for preparing thick coatings. This rpocess allows one to formulate various mixtures of metals, ceramics, polymers etc., and combine them with a ductile material ( as the matrix), to produce composite coatings. Intrinsic low temperature nature can provide minimal oxidation or chemical reaction between substrate and composite coating resulting good preservation of original properties. This report deals with the study of fatigue life of aluminium composite coating consisted with aluminium matrix and silicon carbide reinforcing particals. The high-cycle fatigue (HCF) resistance of such composites at room temperature was evaluated under dynamic cyclic loading. The composites reinforced with large volume content of fine silicon carbide particles exhibited increasing of fatigue endurance limit and life under stress-contolled condition up to more that 2 times of uncoated case.

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